ZhangJiaGang Antron Machinery,Co.,Ltd

plastic pelletizing machine PP granule making machine

  • Category:plastic crushed flakes material granule line
  • Views:244
  • capacity:200-1000kg/h
  • material:PP PE HDPE LDPE ABS PVC rigid flakes......
  • motor: famous brand
  • capacity:200-1000kg/h
  • Product Manual:1.Materials:PP PE HDPE LDPE ABS PVC etc.
    2.Shape:crusehed flakes,rigid flakes 3.Pelletizing Way: Pull Strap(Like Noodles) or Water-Ring Hot Die
    4.Extruder: Two Stage or single stage
BASIC INFO Inquiry

Factory Requirements:


No

Name

Specifications

1

materials

waste PE/PP ,ABS,PPR......crushed flakes

2

capacity

about 500 kg/hr

3

final product size

Φ3mm(as require 2.5-6mm)

4

voltage requires

380V 50HZ 3P

5

machine power

250 KW

6

running power

Operating power 70% of the total installed power

7

factory require

>   60  square meters

>   3 m height

about size:  10m(Length)* 2 m(Width)* 3 m(Height),and the entire line can be placed in an L or U shape.

8

workers

1-2

9

payment

30% in advance as a deposit, the manufacturer’s factory pays 70% before delivery

delivery time

50 working days

packing type

Film packaging

warrenty

12 months after delivery

Acceptance method

After the equipment is completed, the buyer can send someone to the supplier to run and debug the equipment

Technical Support

The supplier can send engineers to the buyer's site to assist in the installation and commissioning of equipment and train the buyer's engineers according to the needs of the buyer.


Screw feeder
1.Function: transport materials to the feeder
2.Power: 2.2kw
3.Material: Stainless steel
4.Speed regulation: frequency conversion speed regulation
5.Output: consistent with the host
6.The part in contact with the material is stainless steel. Thickness 2mm

Feeder
1.Double motor feeder, feed the raw materials into the extruder evenly, and the feeding body has a smooth transition
2.Feeding motor power: 2.2kW, (frequency converter control speed)
3.Material: The feeding body is made of 4-6mm stainless steel according to different parts.
4.Feeding hopper 2mm stainless steel

The first stage SJ160 single screw extruder
1.Gearbox: high-torque, low-noise, hard-tooth grinding gearboxes are equipped with an external cooling circulation system; the gearbox gears are made of 20CrMnTiA, carburized, and precision ground gears
2.Reduction ratio: 12.5:1,
3.Screw: 38CrMoA1A, nitriding treatment, hardness HV 740
4.Barrel: 38CrMoAl, nitriding hardness HV ≥ 980, the inner diameter of the barrel is 160.6mm, the outer diameter is 250mm. The effective length of the screw is 4640mm (natural wear and tear within two years, except for man-made)
5.Drive power: AC motor (132kW),
6.Screw diameter: 160mm, length to diameter ratio (L/D): 28 :1
7. Lubrication method: forced lubrication,
8.Heating power: barrel 40kw (cast aluminum heating, the heater contains cooling air duct) cooling power: 0.37kwx5 9.double-wheel cooling fan. (Suzhou Jiefei), screen changer 14.4kw (heating method: heating tube)

Hydraulic screen changer
Description: Hydraulic screen change without stopping, screen change time ≤1 second, motor power 2.2kw, the material of the screen change system and die is 40Cr, and the inner runner is plated with hard chrome.

Second-stage SJ160 single screw extruder
1.Gearbox: high torque, low noise, hard tooth surface grinding gearbox with external cooling circulation system
2.Screw: 38CrMoA1A, nitriding treatment
3.Barrel: 38CrMoAl, nitriding treatment, screw inner diameter 160,6, outer diameter 230,
4.Effective length 1700mm cylinder fan cooling, temperature control meter control
5.Drive power: AC motor (55kW)
6.Screw diameter: 160mm, length to diameter ratio (L/D): 10 :1
7.Lubrication method: forced lubrication, cooling power 0.37kwx2 (double-wheel cooling fan)
8.The inner diameter of the barrel is 160.6 and the outer diameter of the barrel: 254mm (the barrel and screw can be replaced within two years of natural wear and tear. Except for man-made);
9.Heating power: barrel 22kw (cast aluminum heater with cooling air duct inside),
10.The first order and the second order are connected by a straight line. Ensure that the entire production line is beautiful, durable and easy to maintain.

Water Tank
Note: The sink is 4.88 meters long, the bracket is Q235, and the rest is stainless steel. The material thickness is 3mm.
It has the functions of moving back and forth and lifting.
There is a water level drainage pipe in the water tank. When the temperature of the water in the water tank is too high, cold water must be continuously injected to keep the water cool, and the excess water is discharged from the water level pipe.


Strong wind drying
Description: Double-channel strong wind dryer, using one blowing and one suction method, forced drying and cooling of the strip
Fan power: 4kW.
The material of pipe and air knife is stainless steel 304. Thickness 2mm


Machine data sheet:

Model

Screw diameter(mm)

L/D

Capacity(kg/h)

Main motor power(kw)

compactor power(kw)

Line length(m)

PE-100

100

25-33

200-250

90

55

12

PE-200

120

25-33

250-350

110

90

15

PE-300

150

25-33

400-500

160

110

18

PE-400

180

25-33

800-1000

200

110

20


The Raw Material


The Final Material


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